High costs for pallets:
Wooden pallets, one-time pallets, plastic pallets, metal pallets all increase the overall cost of the bricks, as well as transportation and recycling costs.
Manual labor cost: Heavy physical labor in high-temperature and high-dust environments is not only inefficient, but manual labor can also cause the secondary damage to the fired bricks, and there is a high turnover rate of workers; all of these factors increased the cost for the fired bricks.
Solutions:
BBT's new design provides the solution, which is the fully automatic palletless brick unloading and packing systems with robots setting.
This is an end-to-end intelligent unloading and packaging systems that is specially designed for modern clay brick factories, the traditional "brick-pallet-transportation" model is completely overthrew;
Core Advantages:
1. Zero Pallet Cost with NO pallets packaging
Completely NO disposable or reusable pallets for fired bricks from the brick factory to the construction site.
Robot unloading fired bricks from kiln carts and robot for setting for the brick stacks in the systems, which makes the brick stacks are tightly and stable, cost for pallets and management is saved for medium-sized brick factories in the long run.
2. packaging for transported cost lowered.
Finished bricks are bundled in a high-density, which increases the loading capacity into container or truck by 30%.
The compacted stacks can reduce brick shaking and breakage during transportation.
3. End-to-End Automation
Robots unloading fired bricks from kiln cart—fired bricks are programmed—Robot setting fired bricks for brick stacks—vertical packaging machine—horizontal packaging machine—Packaged brick stacks
4. Performances for the systems are robust, durable and heavy-duty reliability with famous brand:
The robot brand can be Yaskawa, Fanuc, KUKA and etc.
The main control system for electrical components and PLC brands are ABB, Schneider Electric, and Xi.
The brand for strapping heads for vertical packaging machine and horizontal packaging machine are OMS.
The whole systems are resistant to high temperatures and dust and continuous working for 24-hour is available.
Technical Highlights for grippers:
High-carbon steel, resistant to deformation, excellent in structural integrity, and high stability: Gentle in grasping which can avoid the damage to brick edges.
Modular design: Installation cycle is short and is convenient in maintenance with flexible in multiple brick models grasping.
Automated Palletless Brick Unloading, Stacking & Packaging System from BBT
BBT is a professional provider of full automatic clay brick making production lines and related equipment.
Our main products include:
TCNL series full steel chain box feeder
TWGD series double shaft mixer
GS series roller crusher
TRA series double tooth roller crusher
TWJH series front grid extruding mixer
TWPM series wet pan mill
QTQG series cutter
EV series vacuum extruder
Robot setting machine
Spare parts for brick making machinery
We also offer one-stop solutions for automatic clay brick production projects, covering project design, construction, and comprehensive technical support.
WELCOME TO CONTACT WITH BBT
XI’AN BBT CLAY TECHNOLOGIES CO.,LTD
We-chat: claybbt
Whats app: 0086 176 2908 6758
BBT web-site:
www. claybbt.com
www.claybricksmakingmachines.com
www.claybbt.ru
